New Componit

Simone Balbi

More and more frequently we hear about Tipcheck, the energy audit. Especially those who work in chemical and pharmaceutical fields will have already heard about it and know the opportunities for energy savings that open up with this analysis.

Although the issue of energy saving is increasingly topical, also because of: increase of price and EU sustainability objectives, many companies still have doubts about this opportunity.

In particular, many people ask themselves: what an energy efficiency implies in practice, what benefits it entails but also what is the initial investment, as well as what is the repayment time.

So let us clarify.

Let’s start from Tipcheck, which, as I said, is an energy audit on plants, which has the scope of drawing up a detailed report about the possible thermal insulation interventions to be implemented in order to reduce energy consumption, achieving real and measurable energy savings.

It is a standardized instrument put in action by the Eiif, the European Industrial Insulation Foundation, with the aim of providing the industrial sector with tools and solutions to save energy and reduce CO2 emissions.

The audit can only be carried out by Eiif’s partner companies, which have been accredited by the certifying agency. This last point may seem obvious but it is not.

In fact, when a matter, such as energy saving, becomes so topical, there are many competent subjects or not who want to “sell” the ideal solution to save on bills.

So my first advice is: pay attention to the interlocutor with whom you choose to collaborate!

The advantages of Tipcheck

The Tipcheck audit highlights how a series of insulation interventions can bring immediate benefits to the company, such as:

  • reducing production costs;
  • increasing energy efficiency;
  • reduction of CO2 emissions;
  • improving process efficiency;
  • reducing risks to personnel and equipment;
  • increasing of business competitiveness.

But I want to remind you that Tipcheck is an audit, so a first step towards energy efficiency, which then a series of concrete insulation interventions should follow.

Furthermore, Tipcheck follows a standardized analysis protocol; therefore, when you reach the implementation step of the recommended indication stated in the report, it is suggested to collaborate with a supplier able to understand the specific needs of your plant and therefore propose the ideal solution.

I say this because recently we at New Componit worked with a company, in the tanneries field, for which we carried out a detailed energy analysis followed by a tailor-made intervention.

We have, in fact, installed insulating jackets in several hotspots which led to energy savings even higher than their expectations.

I finish by saying that, if today there are still many doubts about the benefits of insulation, I think that the Tipcheck is a great tool to overcome some unfounded reservations and evaluate the economic return (and not only) of an investment that still may scare some companies.

We at New Componit are official members of the Eiif (European Industrial Insulation Foundation) since 2019; our accredited staff has been certified to carry out plant inspections and draw up energy-saving insulation studies.

We aim to find insulation solutions, designed according to specific customer needs, focusing on three key factors:

  • the temperatures;
  • the reduction of emissions into the atmosphere;
  • the resulting economic savings.

Want to improve comfort and performance in your plant with a tailored solution?

 

Your company could be wasting energy and losing money every minute of its operation.

Who is the culprit? Poorly insulated or not insulated pipes, valves and equipment.

Our specialist can provide you with a technical report about the performance of your system: the “tipcheck” energy audit will show you benefits and future savings, before even starting the project.

Want to improve comfort and performance in your plant with a tailored solution?

Since our company was founded in 1986, we have always invested in research with the aim to solve complex problems thanks to innovative technology solutions.

Today, the market competitiveness requires organizations to always be at the forefront in all aspects.

For this reason, New Componit, after the initial commitment to the search for every possible alternative to asbestos, has always been at the forefront in the research, development and use of products that ensure effectiveness in applications and, at the same time, safeguard the safety and health of people and respect for the environment.

In order to pursue these goals, we also invest in innovative technologies of machinery and in the training of personnel that works with them.

With these assumptions, today we produce textile expansion jointsinsulating and fireproofing blankets, safety shields, rubber expansion joints and acoustic cleaning systems. Through these products we aim to find concrete and technologically advanced solutions related to heat, noise and expansion problems due to temperature changes.

Want to improve comfort and performance in your plant with a tailored solution?

How to reduce energy consumption?

How to cut bill costs?

These 2 questions have accompanied us throughout 2022 and are still a current topic in 2023 .

Companies, large or small, are constantly engaged in trying to optimize the process and reduce the consumption.

So what can we do concretely?

In the case of industrial factories, it often happens that the plants waste large quantities of energy, without anyone being aware of it; it seems incredible but it is true and in our work we have met several situations of this type.

In every minute of working, the plant wastes energy, increasing the costs and becoming a source of pollution.

Why does this situation occur?

Inside an industrial plant, there can be “some areas” in which we find a dispersion of heat, which would instead be necessary, for the correct working of the plant and since the necessity of reaching the foreseen temperatures requires energy, it is important to prevent this loss.

First of all it is necessary to check the condition of: pipes, valves, filters or other equipment which may be poorly insulated or, even worse, not insulated at all .

Therefore the thermal insulation of plants is an excellent solution for controlling the energy consumption; however this system has several others advantages, let’s see them together.

  1. Reduction of CO2 emissions

With the reduction of energy consumption and heat dispersion, we automatically reduce also CO2 emissions released into the atmosphere .

Therefore, in addition to saving money, a company can also limit the effects of its impact on the environment.

  1. Reduction of other company costs

As you know, there are many other costs, in addition to energy consumption, which have an impact on the company financial reports, among these there are expenses related to maintenance of equipment or replacement of worn parts.

If there is heat dispersion in a plant, it is possible that the equipment are working under a stress condition, that ruin them more quickly and then require maintenance or replacement.

  1. Increase of safety

Insulation not only protects your workers, from dangers related to hot and cold spots inside the plant, but also from noise. It is then a benefit also in terms of protection of workers’ health.

Fear of initial investment

Despite the above mentioned benefits, companies are often frightened by the costs of installation, or optimization of thermal insulation systems. In this case, it is necessary to look at numbers, reflecting on energy savings and on the recoup times of the investment.

A series of specific studies have been conducted, in order to examine in depth the relationship between the energy savings, obtained thanks to insulation system and the energy consumption necessary to produce it; a few months of use are enough to compensate for these two factors.

It also emerges that, during their life, the insulating jackets can save up to 150 times the energy necessary for their production.

When we talk about thermal insulation, it is important to find solutions designed according to customer’s specific need and which take into account 3 basic points :

  • temperatures;
  • reduction of emissions in atmosphere ;
  • consequent energy saving;

This is the only way to find a solution that leads to real energy efficiency. In these cases we cannot improvise.

New Componit is an official member of Eiif (European Industrial Insulation Foundation) and has obtained the certification to provide the Tipcheck, the energy audit for plants, which has the aim of drawing up a detailed report on the possible thermal insulation interventions to carry out, in order to obtain  real and measurable  energy savings.

Exactly with an eye on energy saving, NEW COMPONIT has designed Enersave, the thermal jackets for valves and flanges that allow to optimise consumption and  protect the environment.

Enersave jackets can be disassembled and then reapplied and can also be customized according to individual needs.

Want to improve comfort and performance in your plant with a tailored solution?

 Can the insulation of a simple valve, in your industrial plant, save simultaneously energy, money and reduce CO2 emissions?

The answer is obviously “yes’, of course it can”… just imagine that, by insulating a single industrial valve (currently not insulated), in one year, we would save the energy needed to drive a Tesla model S for more than 20000 km. Rather impressive, isn’t it?

The information is real and comes from a 2020 official study drawn up by Eiif ( European Industrial Insulation Foundation).

Furthermore in Italy the potential savings, coming from the insulation, would be equal to the annual energy consumption of more than 1 million of houses or 2,1 millions of cars, based on the national average energy consumption.

At the European level, the potential savings coming from the only industrial insulation are equivalent to the annual energy consumption of over 10 millions of houses or 20 millions of cars.

Want to improve comfort and performance in your plant with a tailored solution?

In the last years we heard many times about fatal accidents and environmental disasters due to explosions in refineries, in oil tankers or offshore installations.

It is essential that these high-risk structures become 100% safe places for the well-being of workers and environment.

It is possible to limit accidents at work.

The safety of industrial plants is, in fact, a delicate issue that must involve the whole connected supply chain.

A study carried out by Marsh (Marsh Risk Consulting, 2003), related to the period 1972-2001, took into consideration the 100 accidents globally that caused the greatest damages (in monetary terms).

The study showed that during the considered period, there has been a steady increase of accidents every year. According to the study, this increase is due to ageing of the plants, with a significant number of accident caused by: damages or leaks from piping that caused fires and/or explosions; anomalies during plant start up or shutdowns; natural events.

How can we eliminate this type of accidents?

Passive fire protection is surely one of the most effective methods to reduce the risk of fire in a system’s device.

It is an effective method that allows to minimaze the danger and damage caused by fire inside a refinery, on oil platforms, in petrochemical plants and in the naval and defense sectors.

The significant advantage of a soft and flexible protection is given by the ease of transport, handling, assembly and disassembly.

What are PFPs?

The scope of passive fire protections, known with the abbreviation PFP, is to protect the instruments and the other process parts (installed on a given flow line) from possible damage in case of fire and to ensure controlled shutdown and system safety.These devices are designed to guarantee all safety operations in case of accident; they are able to operate for a specific period of time, equivalent to the required protection period.

Fire protection jackets can be installed directly on valves, actuators or on any type of device that must be protected for safety reasons.

We know that in some environments where the risk of accidents is higher and is often impossible to eliminate; for this reason, it is necessary to act in advance to prevent possible catastrophes.

PFP protections are used in ships, petrochemical plants, refineries, offshore platforms.

Features and benefits

PFP jackets are inherently very flexible and resistant. They are composed by several layers of different material and insulation parts that guarantee excellent performance, definitely superior to that of metallic PFP.

The main characteristics of this product are:

  • Shape: it can be realized in the geometry that best suits the body to be coated.
  • Intuitiveness and easy to install (or remove if necessary).
  • Resistance to bad weather, UV rays, and saline environment.
  • Maneuverability: it is certainly lighter and easier to maneuver than a traditional metallic PFP jacket.
  • It performs thermal insulation.
  • It provides acoustic insulation.
  • It can be equipped with an heating system for cold environments.
  • It allows the maintenance without downtime.

Flexible jackets against fire

New Componit offers an innovative range of preformed jackets as passive fire protections against fire.

Since jackets must be able to guarantee the operation of covered parts, for a certain period of time in presence of hydrocarbon fire, Pyroproof products have been tested and designed to be perfectly adaptable to valves, actuators, pipes, tanks and other equipments.

Do you need further guarantees?

Hereunder are the tests passed by our Pyroproof jackets:

  • Pool Fire 120 Minutes – tested and certified in Chicago (USA) at Underwrite Laboratories.
  • Type Approval certified pool fire 30 Minutes – tested in France at Efectis.
  • Jet Fire 120 Minutes – tested and certified at Spadeadam Center (UK).
  • Blast Test up to 1,85 Bar pressure – tested and certified at Spadeadam Center (UK).

New Componit takes so much care of plant safety, that we have set ourselves the goal of “zero accidents”. We guarantee an immediate assistance service, ready to intervene in any part of the world. Our technical staff carries out 3D designs on request and creates efficiency tests to guarantee certified products.

Want to improve comfort and performance in your plant with a tailored solution?

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