New Componit

Technologies and Innovation

Since our company was founded in 1986, we have always invested in research with the aim to solve complex problems thanks to innovative technology solutions.

Today, the market competitiveness requires organizations to always be at the forefront in all aspects.

For this reason, New Componit, after the initial commitment to the search for every possible alternative to asbestos, has always been at the forefront in the research, development and use of products that ensure effectiveness in applications and, at the same time, safeguard the safety and health of people and respect for the environment.

In order to pursue these goals, we also invest in innovative technologies of machinery and in the training of personnel that works with them.

With these assumptions, today we produce textile expansion jointsinsulating and fireproofing blankets, safety shields, rubber expansion joints and acoustic cleaning systems. Through these products we aim to find concrete and technologically advanced solutions related to heat, noise and expansion problems due to temperature changes.

Want to improve comfort and performance in your plant with a tailored solution?

Here we are together again to share technological solutions by means of removable insulation.

The topic of the day is noise. The question I am often asked is: How can I reduce the noise of a particular device like a fan, an engine, a compressor?

Well. First of all, it is necessary to have a technical expertise in the acoustic environment and be able to use calculation and analysis systems to determine what the noise frequencies are and how to reduce them.

Physically, to break them down, we’ll use acoustic absorbing materials, that properly work on the frequencies previously analyzed.

Furthermore we can use a combination of materials to achieve a better result.

But there are also problems of space and particular shapes, that these equipments sometimes have and which do not allow traditional insulation.

At this point a removable acoustic insulation can help us, it is perfect for any particular shapes and  it is easy to install and remove. Often it can also be combined to the heating insulation part, in this way we obtain a thermo-acoustic insulation, which allows energy savings .

If we did not have thermal insulation before, we had a waste of energy and therefore a waste o money.

In the end there is also the protection of the operators who work close to these devices.

Want to improve comfort and performance in your plant with a tailored solution?

The reduction of heat loss leads to inevitable energy savings and, before designing an insulation solution, it is normal to wonder how much it is worthwhile to perform thermal insulation and how to achieve it, in relation to a possible return on investment, future gain and optimization of the plant

Therefore, limiting the heat loss of a system does not mean only obtaining savings directly proportional to the energy that is not lost: it also means increasing the performance of the whole system, improving the final result.

How to choose the most convenient insulation?

If you choose the traditional fixed insulation, you have to take into account that, during the maintenance step, the insulation must be completely dismantled.

Therefore, if after the inspection you have to put again the coating, some parts will certainly need to be replaced and this means extra costs.

Furthermore, there is always the risk that a fixed insulation dismantled and then reapplied will not be as efficient and functional as it was at the beginning.

To keep optimal the thermal insulation, a valid alternative for parts such as valves, filters, flanged couplings, small sections of pipe and heat pumps could be a removable fabric insulation.

This solution allows you to carry on all the necessary maintenance, because it can be easily removed and reapplied, without  changing its performance.

By choosing removable insulating jackets, you will not have to incur extra costs after each inspection. There will therefore be direct savings and a greater guarantee of thermal insulation over time.

However before choosing a thermal insulation solution rather than another, it is necessary to dwell on a further fundamental consideration:

How much do you save ?

To calculate the energy savings over time, mathematical formulas are used, they take into account multiple parameters, even if, in general, it can be said that the better isolated the system is, the lower the energy expenditure will be.

Economic savings will therefore be linked to factors such as :

  • Thermal performance of the insulation;
  • DT of system;
  • Surface area that will be isolated.
  • Type of circulating fluid and its emission coefficient
  • System operating time taken into consideration
  • Energy cost

Taking into account all the points above, you can make an estimate of the actual savings.

To make such a calculation, the best way is to contact an expert specialized in insulation, who will be able to solve any doubts by providing you  with custom-made advice.

New Componit: the specialist in removable insulation

If you are looking for expert and prepared people, who can find the best solution for your system, we can help you!

We are oriented towards innovation, but we have over 35 years of experience in the most advanced solutions for industrial protection and insulation systems.

Our insulation removable jackets are the best alternative to traditional insulation, to guarantee optimization and long life to your systems.

Before designing a custom-made proposal, we carry out an analysis of the situation and study the most effective solution to increase the performance of your system.

This is possible thanks to Efficiency Box® our special program, which offers a series of services designed to meet any type of need in order to make more efficient and safer the production systems of all our customers.

Efficiency Box® includes:

  1. Plant monitoring,carried out directly by a NEW COMPONIT skilled technician.
  2. Design and supply of simple but technologically advanced solutions.
  3. Installationby New Componit staff or supervision on site.
  4. Direct assistance and prompt intervention by freephone number
  5. Warranty extension to 4 years,  if the removable insulation has been assembled by NEW COMPONIT staff.

Want to improve comfort and performance in your plant with a tailored solution?

In industrial plants, noise reduction is necessary. In companies with equipment continuously in operation, the constant production of noise is almost unavoidable.

The most common sources of noise are:

  • Compressors;
  • Turbines;
  • Fans;
  • Power units;
  • Pipes;
  • Engines.

The problem is not to avoid the production of noise, which is possible, in part, through an excellent plant design, but how to reduce it as much as possible.

The health of workers passes also through a good sound absorption

A prolonged exposure to significant noise levels can cause negative health effects, such as a permanent decrease in hearing capacity; it is therefore necessary, also in accordance with the law, to reduce the exposure of workers to this source of risk.

In particular, the limit value is 87 db (A), but already from 80 db (A) the employer is forced to take actions and reduce the level of risk.

How to reduce noise in industrial plants placed in narrow or complex spaces?

The company has the duty to reduce the noise to which the worker is exposed during his work. To do this it is necessary to intervene with skilled technicians who find the frequencies to be cut down and use proper materials to “block” them.

However, in case of narrow spaces due to complicated shapes or difficult position of equipment, the traditional insulation cannot be neither placed nor removed easily.

Removable acoustic (or thermo-acoustic) insulation can solve this problem in an extremely effective way. Since it is custom-made, it can be installed on every equipment and since it is easy to install and remove, it allows the worker (link) to intervene safely.

Do you need to reduce the noise of your systems and you don’t know how to do it?

New Componit has 35 years of experience in consulting and designing solutions for acoustic, thermal and thermo-acoustic control.

Our removable insulation jackets can provide for the shortcomings of traditional insulation, by giving you more flexibility and safety.

We offer customized solutions safe and certified. Thanks to our skilled technicians, you will quickly have system analysis, customized design and constant support.

Want to improve comfort and performance in your plant with a tailored solution?

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