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Removable Thermal Insulation

new vomponit coibentazione removibile tessile

Thermal insulation and energy saving in industrial plants

The increase in electricity costs is a very current topic that effects everyone: from private home to offices, from commercial structures to industrial plants.

The increase in electricity bills frightens and puts all categories in difficulty, heavily affecting the increase in prices that have occurred in many sectors.

Industrial plants, which have different types of production processes, are no exception! Control of consumption and energy saving have become a priority.

It’s not by chance that market currently offers countless solutions, including highly technological ones, with the purpose to reach greater efficiency.

This matter is equally important in energy systems and thermal power plants: the saving on consumption is closely linked to the limitation of heat dispersion that allows the system to work in the best way.

In these cases, heat loss can be avoided or kept under control, by means of proper thermal insulations, placed on equipment such as filters, valves, flanged couplings, heat pumps, pipe and engine parts.

Therefore, the insulation of some equipment allows a perfect working of the system and at the same time a control of energy consumption.

Thermal insulation intended as an opportunity

Nowadays, due to the increasing cost of bills, the aspect of energy efficiency, could be an additional incentive to overcome the fears of those who believe that insulation may be more of a “hindrance” than a benefit for their systems.

In fact, there are still a lot of doubts regarding the installation of thermal insulation.

For example, many think that insulation:

  • is not really necessary;
  • does not entail any benefits;
  • it is too expensive;
  • does not allow to carry out the usual maintenance works.

This kind of assertion, is now outdated and does not take into account either technological progress or the regulations about worker safety in production plants.

Energy saving, plant efficiency and safety of workers and machines have become the push towards a change of mentality and management of industrial production process. From this perspective, thermal insulation is no longer considered as a cost but as an opportunity, with economic savings.

In order to “solve the problem” of frequent maintenance, it is possible to install removable insulation, which unlike a fixed insulation system, can be removed and installed again without the intervention of skilled workers.

This type of systems can be removed and then put back even several times. Their duration over time depends on the quality of materials and production technology.

If the removable insulation is of good quality, it becomes a valid and cheap alternative to traditional fixed systems.

Removable thermal insulations have the following advantages:

  • the operators can approach the machines without risking burns or injuries
  • the company is in compliance with safety regulations
  • maintenance and supervision are quick and easy, thanks to the easy removal of insulation;
  • the system “works “at its best, reaching energy efficiency;
  • the initial investment in a high-quality removable jacket pays off very quickly, thanks to electricity savings and maintenance works that do not require the intervention of external operators.

Thanks to its solid experience in this field, New Componit can respond to these requests, by means of a wide range of products, consisting of different types of insulating jackets.

All New Componit products are produced with high quality materials and according to technologies that guarantee high performance from the point of view of thermal reduction and ease of installation and removal for plant maintenance.

New Componit offers a custom-made service called Efficiency Box® , which allows to respond to all customer needs, in order to make the production systems safer and  more efficient.

Efficiency Box® includes:

  • system monitoring, carried out directly by a NEW COMPONIT qualified operator
  • design and supply of the required interventions, with simple but technologically advanced solutions;
  • installation by NEW COMPONIT staff or assembly supervision on site;
  • direct assistance and immediate response with a dedicated toll-free number

Want to improve comfort and performance in your plant with a tailored solution?

Request Your Free TIPCHECK Audit Now
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research development

Why a company that invests in research and development offer you more benefits?

How can I be sure that the materials, we use for our solutions, fully comply with the operating conditions and the required technical characteristics?

The possibility to test what we use, to understand exactly what happens to the different materials during the operation, to simulate extreme and stressful conditions, becomes a winning company asset.

To be able to show by means of tests, reports videos, analysis, what happens to the materials is an exceptional “plus” , which helps the customer to eliminate his doubts about the product he is buying!

To do this, it is necessary to use specialized laboratories or equip yourself with your own internal laboratory; a test room able of simulating the operating conditions and then processing the data, by means of special software and targeted data logger, capable of supporting the results of tests.

This is where the decisive “research and development” department comes into play; a strategic function in the company organization, which is entrusted with the company ability to build and preserve its competitive advantage.

Want to improve comfort and performance in your plant with a tailored solution?

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diathermic oil

Removable textile insulation in presence of diathermic oil

How to insulate small sections of pipe, valves, flanged couplings, filters, heating pumps in presence of diathermic oil?

The diathermic oil has two characteristics: it causes a high temperature and a natural ooze of fluid itself that leads to dirty, pollute and damage the surfaces around and the element itself.

This is why there is the tendency not to insulate these elements, but this causes heating loss, high costs of energy and an unsafe working place for the operators.

They are not even insulated with traditional insulation, because in addition to having particular shapes difficult to insulate, the fluid that comes out of these elements damages the internal insulation, making the insulation itself a dangerous tank, at risk of fire.

What can we do? It is simple, once again we can use removable textile insulations, with high technological content; composed by fabrics different from the ones used in presence of steam. Fabrics especially made to ensure that the oozing is not absorbed and with an internal insulation such as needled glass and not mineral wool.

Want to improve comfort and performance in your plant with a tailored solution?

Request Your Free TIPCHECK Audit Now
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Why are traditional insulation systems not always the most suitable solution

Often even if the systems seem to be performing, there are points and junctions where efficiency can be largely improved.

As a matter of facts, it is quite frequent that on traditional insulation systems, in particular if dated, there are problems of energy dispersion. Every dispersion, above all if prolonged over time, causes the company to lose money , as well as a real risks of accidents.

For this reason, it is important to take action, checking the situation of the system and intervening immediately to repair any shortcomings.

An excellent solution to overcome this problem is to use removable insulation, which is an important ally in the energy efficiency, as it allows you to obtain obvious advantages in safety, energy savings and efficiency.

Guaranteed performance : removable insulation

Removable insulation is a flexible insulating jacket that, unlike traditional insulation, can be easily assembled and/or removed.

This is why they are often used in installations where a constant maintenance is required.

However, their high qualitative and structural performance makes them particularly suitable for any type of system, valve, pipe and flange, even where energy loss seems insignificant (but then, in the long term, causes a great deal of energy and money wasted).

The advantages of removable insulation are countless:

  1. Greater safety for personnel (protecting the operator from possible burns and contributing to a cooler, healthier working environment);
  2. Increased energy efficiency and better performance (thermal jackets prevent heat loss and contribute to energy savings, thus reducing consumption and maintenance costs);
  3. Maintenance and checks are quicker and easier to carry out.
  4. Greater impermeability and acoustic insulation (removable insulation is made of high-tech materials and is resistant to atmospheric agents).
  5. Compliance with health and safety regulations.

So, considering the considerable advantages of removable insulation, if you don’t currently have it in your company, it is because you have never tested it.

How to combat efficiency losses

Ensuring the energy efficiency of the installation and preventing efficiency losses is usually the responsibility of the maintenance manager, who often has to find simple solutions to complex problems.

It is not always easy to solve the leakage problems that can occur on a system insulated with traditional insulation.

In this particular context, thermal jackets prove to be important allies: they are able to insulate the system by means of their technical and fireproof fabrics which, since they can be easily removed, can also be easily replaced if worn.

In addition, the greatest advantage of jackets is their perfect fit and compatibility with the structure to which they are applied: through exact measurements, the removable insulations are designed to be a second look for the installation.

This leads to better energy efficiency, greater safety and a guarantee for regulatory standards.

At this point, it is quite clear that using thermal jackets could be an advantageous choice in terms of energy and consequently economicall

Thermographic surveys

To check the health of your system, you can rely on thermographic check that allow you to assess in real time any critical points and the possibilities for intervention.

This is the service that New Componit puts at your disposal: Efficiency Box®, to receive the information you need and take immediate action.

The Efficiency Box® is more than an assessment system, as it is a complete program offering solutions, guarantees and constant support from a team of experts.

The program consists of:

  1. Monitoring of the plant during operation, carried out directly by a New Componit skilled technician;
  2. Design and supply of the required interventions with simple but technologically advanced solutions;
  3. Installation or supervision by New Componit staff;
  4. Direct assistance and prompt intervention, with a dedicated toll-free number (national 800 168 655; international +39 040 9870498);
  5. Immediate return and rapid replacement, within 10 days of delivery in case of defects;
  6. Annual and after-sales check to verify the condition of the product and its operation;
  7. Guaranteed warranty;

With the Efficiency Box® you will be able to improve :

  • PRODUCTION EFFICIENCY
  • ENERGY SAVING
  • SAFETY
  • SUSTAINABILITY
  • ADHERENCE TO EUROPEAN STANDARDS

Want to improve comfort and performance in your plant with a tailored solution?

Request Your Free TIPCHECK Audit Now

 

 

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new vomponit coibentazione removibile tessile

How to make a maintenance manager happy, with a solution that will save money

In the management of an industrial plant, may arise some problems which generate inefficiencies on the whole production line.

These problems may concern heat loss, expansion of components or noise .

In order to overcome effectively these problems, companies can rely on various insulation systems that  for example allow  noise reduction and heat control.

But what are the characteristics of an effective investment?

Today we want to offer a real support to maintenance managers who are considering new insulation solutions for their plants.

Are you ready to save money thanks to  a new insulation system?

Solutions such as removable insulation allow to save a lot of money and generate much more energy and performance efficiencies.

In fact, with a quick application, you can effectively eliminate the slightest leak in your system and you can achieve higher levels of safety for your operators.

Removable insulation can be used for passive fire protection, for high heat loss or for noise reduction.

The most popular solutions are thermal and acoustic insulation jackets.

As an alternative it is also possible to use cryogenic or fireproofing devices.

What your plant really needs

The operation of an industrial plant requires precision and attention to detail.

Even the choice of an insulation system has to take into consideration every specific part of the supply.

Many companies, that choose to invest in the optimization of their industrial plant,  tend to underestimate the importance of supply guarantees.

It is not enough to consider only the quality of  materials and the level of production, it is necessary to consider the whole supply. This also includes guarantees and after-sales services, which are essential and  determine the true quality of a product.

Zero stress supply: here’s what should never be missing in your supply chain

The purchase of removable insulation systems is a smart investment, if you choose to rely on professional suppliers.

This is why New Componit, that has been operating for over 30 years in the field of heat treatment, offers its customers important guarantees along the entire supply chain:

  • Pre-sales: skilled personnel provide the customer with careful assistance and help him to identify the most appropriate solution.
  • Design and production: thanks to the most advanced technologies and the maximum preparation of its technical staff, New Componit is able to take on even the most difficult jobs and realize functional and good looking solutions.
  • After-sales: New Componit’s real strength. The customer is assured of installation and assembly, supervision and prompt intervention.

Are you looking for a partner to improve your industrial system?

New Componit offers  advanced solutions for the optimisation of industrial systems. We  designed the Efficiency Box®, a complete program that supports you in the management of your plants.

This program is designed to offer several exceptional guarantees such as:

  1. MONITORING OF THE PLANT during the operation carried out directly by our skilled team.
  2. DESIGN AND SUPPLY of the required interventions with simple and technologically advanced solutions custom-made.
  3. 3. INSTALLATION by New Componit personnel or ASSEMBLY SUPERVISION
  4. DIRECT ASSISTANCE AND IMMEDIATE RESPONSE with a dedicated toll-free number
  5. IMMEDIATE RETURN AND QUICK REPLACEMENT (in case of defects) within 7 days from delivery.
  6. ANNUAL CHECK to verify the condition of the product and its functionality.
  7. EXTENSION OF THE WARRANTY to 4 years, if the removable insulation is installed by New Componit staff.

Want to improve comfort and performance in your plant with a tailored solution?

Request Your Free TIPCHECK Audit Now

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Removable insulation: here’s how to guarantee your installation constant performance, respecting the environment and the safety of your staff

In order to be able to count on a stable and safe production line, today, it is necessary to have highly performing systems.  The performance of a plant, however, is not always in line with the production needs of a Company.

Several factors can come into play and lead to a decrease of plant performance.

An example? The heat loss of a pipe.

Plant insulation: here is the energy potential you are giving up

In general, system insulation allows to reduce almost completely heat loss.

This kind of industrial insulation reduces the energy consumption of both the system itself and the air conditioning systems. Accordingly the company can contain the impact of energy costs and improve its competitiveness on the market.

A more efficient plant can guarantee higher levels of productivity in the medium and long term.

Improve right away the safety of your business

The insulation can be made with different systems, one of these is by means of insulating jackets. This technology is applied on points of interest in the plant and allows to contain the thermal dispersion.

The removable insulating jackets are flexible and unlike traditional systems, can be easily installed or removed. They can be adapted to complicated shapes, which cannot be insulated rigidly. For this reason they are often used in those systems where frequent maintenance is required.

As a matter of fact, they are usually placed on valves, filters, compressors, heat pumps, gas or motor turbines, exhausted gas lines.

All the advantages of choosing a removable insulating jacket

The application of a removable insulation system requires an initial investment that allows to reach a quite important annual energy saving.

The use of insulating jackets allows to optimize the performance of the industrial plant, because:

  • It limits heat dispersion.
  • It optimizes consumption, by generating greater energy efficiency.
  • It prevents accidents and guarantees a greater safety, to the staff involved in the maintenance of the systems.
  • It helps noise reduction.

By carrying out a thermographic test and a quick check-up, you will be able to evaluate the critical points of your system and find out the solutions to use.

Are you looking for a partner who can support you in the optimization of your systems?

New Componit is a company that has always been oriented towards innovation. In 35 years, it has worked alongside the maintenance managers of the biggest Italian and international companies to create the most advanced solutions for heat containment.

Since 2019 we have been official members of the well-known Eiif (European Industrial Insulation Foundation). Our accredited staff has obtained the certification to propose themselves in the plant, carry out inspections and draw up energy-saving insulation studies.

We support companies in optimizing their systems. Our removable insulation jackets are a valid alternative to traditional insulation.

By means of the calculation tool TIPCHECK (Eiif certified) we are able to simulate different situations to provide the most suitable solution for the environmental and safety conditions of a plant.

We created a special program, called Efficiency Box®, which offers our customers everything they need to make their production systems more efficient and safe.

The program includes some services designed to meet all types of customer needs:

  1. MONITORING OF THE SYSTEM carried out directly by a New Componit specialized supervisor.
  2. DESIGN AND SUPPLY of the required interventions with simple but high-tech advanced solutions.
  3. INSTALLATION with New Componit staff or SUPERVISION AT  THE  ASSEMBLY.
  4. DIRECT ASSISTANCE AND READY INTERVENTION, with a dedicated toll-free number.
  5. EXTENSION OF WARRANTY to 4 years if the removable insulation is assembled by New Componit staff.

Want to improve comfort and performance in your plant with a tailored solution?

Request Your Free TIPCHECK Audit Now

 

 

 

 

 

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