New Componit

Energy Audits

More and more frequently we hear about Tipcheck, the energy audit. Especially those who work in chemical and pharmaceutical fields will have already heard about it and know the opportunities for energy savings that open up with this analysis.

Although the issue of energy saving is increasingly topical, also because of: increase of price and EU sustainability objectives, many companies still have doubts about this opportunity.

In particular, many people ask themselves: what an energy efficiency implies in practice, what benefits it entails but also what is the initial investment, as well as what is the repayment time.

So let us clarify.

Let’s start from Tipcheck, which, as I said, is an energy audit on plants, which has the scope of drawing up a detailed report about the possible thermal insulation interventions to be implemented in order to reduce energy consumption, achieving real and measurable energy savings.

It is a standardized instrument put in action by the Eiif, the European Industrial Insulation Foundation, with the aim of providing the industrial sector with tools and solutions to save energy and reduce CO2 emissions.

The audit can only be carried out by Eiif’s partner companies, which have been accredited by the certifying agency. This last point may seem obvious but it is not.

In fact, when a matter, such as energy saving, becomes so topical, there are many competent subjects or not who want to “sell” the ideal solution to save on bills.

So my first advice is: pay attention to the interlocutor with whom you choose to collaborate!

The advantages of Tipcheck

The Tipcheck audit highlights how a series of insulation interventions can bring immediate benefits to the company, such as:

  • reducing production costs;
  • increasing energy efficiency;
  • reduction of CO2 emissions;
  • improving process efficiency;
  • reducing risks to personnel and equipment;
  • increasing of business competitiveness.

But I want to remind you that Tipcheck is an audit, so a first step towards energy efficiency, which then a series of concrete insulation interventions should follow.

Furthermore, Tipcheck follows a standardized analysis protocol; therefore, when you reach the implementation step of the recommended indication stated in the report, it is suggested to collaborate with a supplier able to understand the specific needs of your plant and therefore propose the ideal solution.

I say this because recently we at New Componit worked with a company, in the tanneries field, for which we carried out a detailed energy analysis followed by a tailor-made intervention.

We have, in fact, installed insulating jackets in several hotspots which led to energy savings even higher than their expectations.

I finish by saying that, if today there are still many doubts about the benefits of insulation, I think that the Tipcheck is a great tool to overcome some unfounded reservations and evaluate the economic return (and not only) of an investment that still may scare some companies.

We at New Componit are official members of the Eiif (European Industrial Insulation Foundation) since 2019; our accredited staff has been certified to carry out plant inspections and draw up energy-saving insulation studies.

We aim to find insulation solutions, designed according to specific customer needs, focusing on three key factors:

  • the temperatures;
  • the reduction of emissions into the atmosphere;
  • the resulting economic savings.

Want to improve comfort and performance in your plant with a tailored solution?

 

Before proceeding with insulation measures for industrial plants, it is a good idea to check first what the weak points of the plant are and where the thermal energy is lost, in order to plan the actions to be carried out.  For this reason it is better to carry out an energy audit.

What are an energy audit and a Tipcheck audit?

An energy audit is used to collect information about the actual energy consumption during the production process, so that the necessary actions can be taken to improve the situation.

The Tipcheck audit is a standard instrument for  thermal energy auditing , in line with EN 16247 and ISO 50002 certifications , to assess the performance of industrial insulation systems.  Actually Tipcheck means Technical Insulation Performance Check.

The Tipcheck audit is implemented by Eiif, the European Industrial Insulation Foundation, with the aim of giving the industrial sector instruments  and solutions to save energy and reduce CO2 emissions by improving their insulation systems.

How a Tipcheck energy audit works

The scope  of  Tipcheck audit is to assess the insulation systems of existing facilities, planned projects or retrofit interventions  in order to demonstrate how more efficient insulation can save energy,  money and help the environment by reducing CO2 emissions.

The Tipcheck audit consists of a standardised protocol with the scope of  producing a recommendation document based on universal insulation practices.  It has six steps:

  • Technical preparation (2 days): a meeting is held with company managers to define the aim, purpose and targets of audit;
  • Plant visit (1 -2 days): the scope of this visit is to check the points “most at risk” of heat loss, such as valves, flanges, pipes, which are not insulated, damaged or insufficiently insulated;
  • Tipcheck data collection (1-2 days): in this step there is a survey on the points identified as problematic.
  • Energy saving calculation: based on the data collected during the measurements, the current thermal energy loss of the installation can be calculated, it is also possible to calculate how much it can be reduced by applying the best insulation procedures
  • Report creation (1-4 weeks);
  • Presentation of results.

In the first 4 steps the data are collected and checked, while in the last two steps a presentation is issued.

Benefits of the Tipcheck Audit

The Tipcheck audit contributes to energy management systems such as ISO 50001 and can effectively answer how insulation can produce immediate benefits:

  • Reduction of production costs;
  • Increase of energy efficiency;
  • Reduction of CO2 emissions;
  • Improvement of process efficiency;
  • Reduction of  risks to personnel and equipment;
  • Increase of competitiveness.

The audit is only the first step

The energy audit is very important to every company, because it can reveal exactly what the weak points of a plant are and in this way plan the best way to solve them, through the use of more efficient insulation.

New Componit is certified to supply a Tipcheck energy audit and  a detailed report that shows which thermal insulation interventions can provide a real added value.

Want to improve comfort and performance in your plant with a tailored solution?

 

My Agile Privacy
Privacy and Consent by My Agile Privacy

This site uses technical and profiling cookies. 

You can accept, reject, or customize the cookies by clicking the desired buttons. 

By closing this notice, you will continue without accepting.