New Componit

Luca Mattioli

In order to be able to count on a stable and safe production line, today, it is necessary to have highly performing systems.  The performance of a plant, however, is not always in line with the production needs of a Company.

Several factors can come into play and lead to a decrease of plant performance.

An example? The heat loss of a pipe.

Plant insulation: here is the energy potential you are giving up

In general, system insulation allows to reduce almost completely heat loss.

This kind of industrial insulation reduces the energy consumption of both the system itself and the air conditioning systems. Accordingly the company can contain the impact of energy costs and improve its competitiveness on the market.

A more efficient plant can guarantee higher levels of productivity in the medium and long term.

Improve right away the safety of your business

The insulation can be made with different systems, one of these is by means of insulating jackets. This technology is applied on points of interest in the plant and allows to contain the thermal dispersion.

The removable insulating jackets are flexible and unlike traditional systems, can be easily installed or removed. They can be adapted to complicated shapes, which cannot be insulated rigidly. For this reason they are often used in those systems where frequent maintenance is required.

As a matter of fact, they are usually placed on valves, filters, compressors, heat pumps, gas or motor turbines, exhausted gas lines.

All the advantages of choosing a removable insulating jacket

The application of a removable insulation system requires an initial investment that allows to reach a quite important annual energy saving.

The use of insulating jackets allows to optimize the performance of the industrial plant, because:

  • It limits heat dispersion.
  • It optimizes consumption, by generating greater energy efficiency.
  • It prevents accidents and guarantees a greater safety, to the staff involved in the maintenance of the systems.
  • It helps noise reduction.

By carrying out a thermographic test and a quick check-up, you will be able to evaluate the critical points of your system and find out the solutions to use.

Are you looking for a partner who can support you in the optimization of your systems?

New Componit is a company that has always been oriented towards innovation. In 35 years, it has worked alongside the maintenance managers of the biggest Italian and international companies to create the most advanced solutions for heat containment.

Since 2019 we have been official members of the well-known Eiif (European Industrial Insulation Foundation). Our accredited staff has obtained the certification to propose themselves in the plant, carry out inspections and draw up energy-saving insulation studies.

We support companies in optimizing their systems. Our removable insulation jackets are a valid alternative to traditional insulation.

By means of the calculation tool TIPCHECK (Eiif certified) we are able to simulate different situations to provide the most suitable solution for the environmental and safety conditions of a plant.

We created a special program, called Efficiency Box®, which offers our customers everything they need to make their production systems more efficient and safe.

The program includes some services designed to meet all types of customer needs:

  1. MONITORING OF THE SYSTEM carried out directly by a New Componit specialized supervisor.
  2. DESIGN AND SUPPLY of the required interventions with simple but high-tech advanced solutions.
  3. INSTALLATION with New Componit staff or SUPERVISION AT  THE  ASSEMBLY.
  4. DIRECT ASSISTANCE AND READY INTERVENTION, with a dedicated toll-free number.
  5. EXTENSION OF WARRANTY to 4 years if the removable insulation is assembled by New Componit staff.

Want to improve comfort and performance in your plant with a tailored solution?

 

 

 

 

 

Industrial companies play a fundamental role in the reduction of polluting emissions, an extremely important purpose that also has its origin in global policies.

As a matter of facts, this aim has been formalized by global agreements such as  “Kyoto Protocol” and “Paris Agreement”, in which several countries signed a commitment to reduce their gas emission (including CO2) which cause greenhouse effects .

In the current industrial context, many companies have already implemented several internal requalification initiatives to reduce the environmental impact of their production system.

Today it is possible to find different solutions to guarantee reduced consumption to an industrial plant.

In this post we see which are the most effective solutions that allow you to achieve maximum energy efficiency.

Even the most modern system generates dispersion. Here’s how to reduce it.

Often the most developed industrial production systems are composed by complex plants that can cause heat losses.

However, today the market offers different solutions to contain the different types of dispersion. These are containment systems that allow, for example, to retain heat and reduce CO2 emissions.

Here is the secret to reduce the emissions of your industrial plant.

Removable insulation is a useful solution to contribute to the energy consumption optimization of a company. It helps to increase energy efficiency and to reduce expenses.

This technology therefore allows you to make a strong contribution to reducing the environmental impact of your company.

You can consider to install removable insulation, which, unlike traditional systems, are flexible and can be installed or removed easily even in case of particular shapes.

For this reason removable insulation can be used in those plants where frequent maintenance is required.

These are special jackets or mats made of non-combustible insulating material that are applied to the most sensitive points of your plant.

These solutions therefore allow you to insulate the various systems present in your company, in a quick and effective way, avoiding operations too invasive or expensive.

All the advantages of removable insulation

Removable jackets are an important ally of your company, because they guarantee long-term high performance, with a return of investment in the first 3-6 months.

The installation of insulation can be made, for example, on valves, flanges, filters, heating pumps, compressors, turbines.

Furthermore, one of the most evident benefit of these jackets is their excellent resistance to: heat and in case of outdoor use, to atmospheric aggression, so the ability to limit the dispersion.

Containing the emissions towards the outside also means to limit drastically the volume of CO2 emissions from an industrial plant. This leads to lower consumption and maintenance costs and a greater environmental protection .

This is a fact, confirmed by recent studies (2018) by the European Environmental Agency (EEA) on air pollution in Europe.

Industrial insulation would make it possible to reduce:

  • 6% of annual EU industry emissions (588 Mt);
  • 1% of annual EU emissions (3.764 Mt).

Are you looking for a partner to make your system more efficient ?

At New Componit  we have designed for you, Efficiency Box®, an exclusive program that allows you to optimise your system very quickly. We offer custom-made , safe and certified solutions.

Thanks to our specialised technical staff, you will quickly have at your disposal: the analysis of your plant, a custom-made  design, constant and immediate support.

Want to improve comfort and performance in your plant with a tailored solution?

Industrial plants typically have very complex structures and equipment, which the law requires to be regularly checked. Maintenance managers are well aware of the importance of keeping all equipment in good working order, and of the need to resolve problems related to safety or reduced efficiency.

Removable insulation is an important ally in this respect, offering clear advantages in the areas of safety, resource management and efficiency.

Plant maintenance constitutes a significant expense on the company balance sheet, and needs to be managed carefully to keep costs under control.

Why removable insulation?

Removable insulation is supplied as flexible cushions or mats that are very easy to fit and remove, unlike traditional systems. This is why it is commonly employed in plants that need frequent maintenance.

Removable insulation has many advantages, including:

1. Greater safety for personnel.

Because thermal insulation is made from non-combustible materials, maintenance workers are protected against burns from accidental contact with valves, pipes or non-insulated flanges. In addition to protecting employee health and safety, removable insulation helps to create fresher and healthier working environments by lowering ambient temperatures.

2. Improved efficiency and performance.

One of the most obvious benefits of thermal insulation is its resistance to heat and cold, and its ability to minimise heat transfer. Lower heat loss means lower energy consumption and maintenance costs. Removable insulation helps to ensure long-term plant efficiency, with a 6 to 18 month return on investment. It also helps to protect the environment by reducing CO2 emissions.

3. Quicker and simpler maintenance and monitoring.

Removable cushions tend to be preferred over traditional insulation because they are particularly easy to fit and dismantle. Traditional insulation uses aluminium casing, mechanically fixed to equipment and requiring considerable time for removal, whereas removable insulation is light, easy to install, and reusable, and extends the service life of instruments and machinery.

4. Waterproofing and sound insulation.

Removable insulation is made of high tech materials that are resistant to adverse environmental conditions. The mats, which can be fitted on any type of surface, are ideal for outdoor use, and help to protect equipment on which they are fitted against premature wear.

The innovative technical characteristics of the materials used to make them mean that they can also be used for acoustic insulation.

5. Compliance with legal requirements.

Interest in thermal and acoustic insulation extends well beyond the industrial sector, largely and increasingly driven by the ever-growing attention that governments give to environmental issues. This type of insulation will allow your company to achieve legal standards of plant safety while contributing to environmental sustainability.

A thermographic test and a simple check-up will enable you to evaluate the critical points of your plant and determine appropriate solutions.

A specialist partner you can rely on!

New Componit offers removable, thermal and thermo-acoustic insulation products for use in heat containment, noise reduction, and personal and environmental protection.

Our products can be installed directly by your specialised staff or with guidance from our experts – an additional guarantee of safety for your company.

The exclusive New Componit Efficiency Box® programme guarantees you a completely customised service, including:

  • An efficiency check
  • A dedicated specialist team
  • After-sales assistance and periodic checks
  • Certifications and guarantees

Want to improve comfort and performance in your plant with a tailored solution?

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