New Componit

Fabric Expansion Joints and Compensators

Fabric expansion joints are very important for the right working of your plant and like all the other components, they are subjected to wear and tear and should therefore be checked periodically.

A regular monitoring is useful to understand if fabric expansion joints are without defects or if they have damages which could reduce their performance.

Talking about the performance of a fabric expansion joint is like talking about the efficiency of the entire system to which it is connected: it must be designed, manufactured and maintained to guarantee its performance over time in the mechanical resistance and the thermal reduction.

A damaged fabric expansion joint can cause important loss of load in the whole plant, it may not guarantee a proper thermal and acoustic abatement but, above all, it can be dangerous for the leakage of fluids at temperature.

It is important to notice in a short time any damage of the expansion joint, so that it is possible to try to solve the damage as soon as possible and avoid the total collapse (total and sudden rupture/tear), which could even cause the plant shut-down, with all the relevant economic and practical consequences.

How can you understand when it is time to replace a fabric expansion joint?

The first thing to do, to avoid bad surprises, is to entrust the production and installation of your expansion joints to a serious and reliable company.

With a good starting point you can be sure that the expansion joint will last longer.

However, in order to know when it’s time to replace a fabric expansion joint, you should periodically check for signs of wear, such as:

  • tears or holes;
  • portions of worn fabric;
  • colour changes;
  • exfoliation of the outer surface;
  • any leakage;
  • excessive condensation.

If the first visual inspection reveals any of these problems, then it is time to inform a maintenance engineer and take action.

Fabric expansion joints should be replaced or repaired when the first signs of wear appear.

This is very important because fabric expansion joints not only ensure the correct operation of the plant, but  they are responsible for the safety of workers, they prevent the escape of fluids during the production process and also protect the surrounding environment.

Obviously, a “do-it-yourself” visual inspection is not enough to give you a maximum guarantee of the fabric expansion joint durability.

You will need to submit your plant to an accurate and scheduled analysis at regular intervals.

If you want to have the peace of mind that you are doing your job properly, have a complete check-up carried out periodically by an experienced maintenance technician!

A thermographic analysis is important to understand whether your system is working properly.

The best would be to plan the maintenance interventions , so that damage can be prevented and you can always be sure to intervene promptly at the first signs of danger of rupture and sudden failure.

Do you want to have the security of a system always efficient?

New Componit offers a repair and maintenance service that helps you to avoid expensive block of your plant.

Rely on an experienced and qualified company: we at New Componit have been operating for 30 years in the production of fabric expansion joints, protections and custom-made items for industrial plants.

In addition, we have developed the Efficiency Box® program, which offers you a customized analysis of your plant and constant support from our highly qualified technicians:

  • efficiency test;
  • dedicated and skilled team;
  • assistance and regular checks;
  • certifications and guarantees.

Want to improve comfort and performance in your plant with a tailored solution?

Even when your company’s plant seems to be working normally, joints may suddenly lose efficiency without warning.

Furthermore, it’s normal for the performance of expansion joints in piping systems to deteriorate over time. This can lead to a waste of time and money, or cause much more serious problems relating to efficiency and safety.

But first, a question for you:

What do you know about textile joints?

Prevention is better than cure

If you have an industrial plant, you will know that pipe systems carrying gases are very rigid, though delicate, structures. They are often damaged by mechanical stress, changes in temperature and pressure, and vibrations or movements not originally allowed for.

That’s why expansion joints are essential for your plant!

Textile compensators are ideal for this purpose. They are made from layers of different materials, chosen to suit the conditions of use and the fluid to be transported.

Because they can withstand high temperatures and chemically aggressive environments, they find common use in the industrial and shipping sectors in particular.

Textile compensators allow very wide pipe movements or displacements to be precisely compensated at any temperature and pressure, especially when gases are being transported.

Textile joints are also extremely versatile, since they can be made in any shape and size, and can be closed or opened with or without a metal support structure.

In short, they are unique, high performance products that can satisfy the most diverse operational requirements.

Now all that remains is to select the best joint for your plant.

The choice will depend on many factors, primarily the operating conditions and functional requirements. Other aspects (temperature, pressure, chemical composition, movements, thermal and acoustic abatement) must also be considered in determining the type of stratification required.

Finding the most suitable solution for all your plant’s problems will inevitably require the services of highly qualified and specialised producers.

The importance of checking your plant

Textile expansion joints are not all the same, nor should their value be underestimated, as they play a decisive role in the proper functioning of your system by controlling the compensation of expansion and limiting the effects of vibration.

For this reason, detailed analysis of your plants’ piping systems should be performed periodically. Monitoring or thermal analysis of joints by means of thermography is important for checking the proper functioning of the entire system.

Textile joints must be replaced or repaired at the first sign of wear. This should never be neglected, as these joints are indispensable in ensuring plant efficiency and protecting the environment and the safety of workers.

Would you like to know how efficient your plants are?

This is your opportunity to learn about a company that offers an alternative to normal joints. New Componit has been producing customised products for high temperature environments for over 30 years.

Continuous research and inquiry into materials and production techniques enables us to offer our customers innovative, high performance products. 

Our customised Efficiency Box® programme gives you analysis, planning and constant support from our specialised technicians.

We guarantee you: 

  • Efficiency tests
  • A dedicated specialist team
  • After-sales assistance and periodic monitoring
  • Certification and guarantees

New Componit also offers a repair and maintenance service to help you minimise costly interruptions to production.

Want to improve comfort and performance in your plant with a tailored solution?

 

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