{"id":412,"date":"2021-07-21T10:29:34","date_gmt":"2021-07-21T10:29:34","guid":{"rendered":"https:\/\/blog.newcomponit.it\/?p=412"},"modified":"2025-06-24T16:21:54","modified_gmt":"2025-06-24T15:21:54","slug":"special-about-safety-the-thermographic-analysis-that-helps-you-to-avoid-plant-shutdowns","status":"publish","type":"post","link":"https:\/\/newcomponit-blog.ippogrifomarketing.com\/en\/special-about-safety-the-thermographic-analysis-that-helps-you-to-avoid-plant-shutdowns\/","title":{"rendered":"Special about safety: the thermographic analysis that helps you to avoid plant shutdowns"},"content":{"rendered":"\n<p><strong>Textile expansion joints<\/strong> play a very important role in the<strong> proper working<\/strong> of your system, as they compensate for the <strong>expansion<\/strong> and <strong>lessen<\/strong> the vibrations.<\/p>\n\n\n\n<p>For this reason, it is necessary to <strong>check accurately and regularly<\/strong> the ducts. Tears, wear and other problems of expansion joints can seriously affect the performance of the whole system, which is why it is essential to carry out a quality check at regular intervals.<\/p>\n\n\n\n<p>We <strong>periodically study<\/strong> the type of <strong>problems<\/strong> found, their position and size, to finally assess which ones are acceptable and which ones must be eliminated and repaired promptly.<\/p>\n\n\n\n<p><strong>Thermographic &nbsp;Analysis<\/strong> (a control defined as &#8220;non-destructive&#8221;, much more advantageous than other invasive procedures) is increasingly used to determine the state of joints, since:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>it does <strong>not modify the expansion joint<\/strong>;<\/li>\n\n\n\n<li>it does <strong>not require the removal<\/strong> of the expansion joint but can be carried out on site;<\/li>\n\n\n\n<li>it <strong>can be carried out<\/strong> on all expansion joints in the plant and not on spot checks;<\/li>\n\n\n\n<li>it <strong>is carried out<\/strong> while the plant is in operation, without having to stop the production.<\/li>\n<\/ul>\n\n\n\n<p><\/p>\n\n\n\n<p>It is clear that this type of analysis provides advantages that mean significant cost savings. Maintenance is quicker and easier, there are <strong>no production stops<\/strong> or <strong>unproductive downtime<\/strong>, no need to dismantle parts of the plant and no new welding is required.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Why carry out a thermographic analysis to check your system?<\/h2>\n\n\n\n<p>A <strong>single failure<\/strong> can be enough for the interruption of the whole department, which can cause <strong>disruption<\/strong> and <strong>costs<\/strong> for lack of production .<\/p>\n\n\n\n<p>The possibility of avoiding machine downtimes, necessary to replace damaged parts, is certainly one of the most important advantages of preventive <strong>qualitative analysis<\/strong>, which allows you to identify any damage and wear to the system at an early stage, taking action before the consequences become important.<\/p>\n\n\n\n<p><strong>Thermographic &nbsp;Analysis<\/strong> helps you in this way: it is a particular method in which heat detection devices are used to measure the variation of temperature in the different sections of the system.<\/p>\n\n\n\n<p>At <strong>New Componit<\/strong> we often use <strong>Thermography<\/strong>, a remote sensing technique that allows images to be acquired in the infrared field. In practice, through the use of a thermal camera we are able to convert the energy emitted into a video signal, &#8220;mapping&#8221; the data that we then go on to analyze in detail.<\/p>\n\n\n\n<p>Thermal analysis allows a quality leap in preventive maintenance because:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>It is a <strong>non-invasive technique<\/strong>, thanks to which measurements can be taken even repeatedly over time, without damaging the joint;<\/li>\n\n\n\n<li>It helps to accurately <strong>detect any thermal variations<\/strong> before they become critical;<\/li>\n\n\n\n<li>It <strong>offers the possibility of carrying out targeted<\/strong> and preventive <strong>maintenance works<\/strong>, reducing the costs;<\/li>\n\n\n\n<li><strong>Avoids disastrous consequences<\/strong> such as sudden system stops or fires;<\/li>\n\n\n\n<li><strong>It is carried out<\/strong> while the plant is in operation and therefore does not require machine downtime and production stoppage.<\/li>\n<\/ul>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Focusing on prevention and safety can also lead to savings<\/h2>\n\n\n\n<p>To carry out a <strong>thermographic analysis<\/strong> on your plant means immediately improving the performance of the entire company: in fact, by identifying any anomalies in advance, you have the possibility of intervening before irreparable damage occurs.<\/p>\n\n\n\n<p>When an <strong>expansion joint<\/strong> does not work, there is the possibility of failures which not only jeopardize the outcome of production, but also the health of workers.<\/p>\n\n\n\n<p>Thanks to a preventive check, it is possible to <strong>avoid sudden plant<\/strong> stoppages and also to schedule maintenance and replacement of expansion joints, avoiding expensive interruptions in the production cycle.<\/p>\n\n\n\n<p>If you are looking for a <strong>serious<\/strong> and <strong>reliable company<\/strong> to which you can turn for a check-up of your plant, New Componit is for you!<\/p>\n\n\n\n<p>We offer you much more than just a <strong>thermal analysis<\/strong>: we have developed a <strong>quality control<\/strong> test with our Efficiency Box\u00ae to assess in real time and in detail any critical points in the system.<\/p>\n\n\n\n<p>But that&#8217;s not all: <strong>Efficiency Box\u00ae<\/strong> is a complete program offering solutions, guarantees and <strong>constant support<\/strong> from a team of experts.<\/p>\n\n\n\n<p>Efficiency Box\u00ae consists of:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Monitoring of the system<\/strong> in operation, carried out directly by a New Componit specialist consultant.<\/li>\n\n\n\n<li><strong>Designing and delivering the required interventions<\/strong> with simple but technologically advanced solutions.<\/li>\n\n\n\n<li><strong>Installation<\/strong> by New Componit personnel or assembly supervision on site.<\/li>\n\n\n\n<li><strong>Direct assistance<\/strong> and <strong>prompt intervention<\/strong> with a dedicated toll-free number (international).<\/li>\n\n\n\n<li><strong>Immediate return<\/strong> and <strong>quick replacement<\/strong> within 7 days of delivery in case of defects.<\/li>\n\n\n\n<li><strong>Annual post-sales check-up<\/strong> to verify the condition of the product and its operation.<\/li>\n\n\n\n<li><strong>Warranty extension<\/strong> to 4 years if expansion joint is assembled by New Componit staff.<\/li>\n<\/ol>\n\n\n\n<p><\/p>\n\n\n\n<p>Don&#8217;t wait too long and prevent any problems: put your trust in safe hands and avoid sudden plant downtime!<\/p>\n\n\n\n<p class=\"p10\"><b>Want to improve comfort and performance in your plant with a tailored solution?<\/b><\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-a89b3969 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/www.eng.tipcheck.newcomponit.com\" target=\"_blank\" rel=\"noreferrer noopener\">Request Your Free TIPCHECK Audit Now<\/a><\/div>\n<\/div>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Textile expansion joints play a very important role in the proper working of your system, as they compensate for the expansion and lessen the vibrations. For this reason, it is necessary to check accurately and regularly the ducts. Tears, wear and other problems of expansion joints can seriously affect the performance of the whole system, [&hellip;]<\/p>\n","protected":false},"author":11,"featured_media":415,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[221],"tags":[21,24,76,77],"class_list":["post-412","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-fabric-expansion-joints-and-compensators","tag-efficiency-box-en","tag-new-componit-en","tag-safety","tag-thermographic-analysis"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.3.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Special about safety: the thermographic analysis<\/title>\n<meta name=\"description\" content=\"Fabric expansion joints are essential for the proper working of your plant, as they compensate for expansion and lessen the vibrations.\" 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